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Klingelnberg Viper 500 W

KLINGELNBERG VIPER 500 W Gear Grinding Machine, Like-New Condition

All-inclusive machine, equipped for both internal and external gear grinding
Special converter installed for EUR kW to U.S. power supply (simplifies global installation)
Availability due to restructuring at a high-tech family-run business (no automotive production)

Working Area & Capacities
- Max. workpiece diameter: 500 mm
- Max. grinding stroke: 500 mm
- Table working area (min.–max.): 300 – 800 mm
- Distance spindle center to table (min.–max.): 442 – 1042 mm
- Gear module (generating grinding): 0.5 – 22
- Swivel angle (min.–max.): –180° to +45°

Grinding System
- Grinding wheel diameter (min.–max.): 221 – 350 mm
- Grinding worm diameter (min.–max.): 221 – 350 mm
- Max. grinding wheel width: 75 mm
- Max. grinding worm width: 150 mm
- Grinding spindle drive: 37 kW
- Max. grinding wheel speed: 6,000 rpm

Table & Feed Axes
- Table diameter: 400 mm
- Table bore Ø x depth: 100 x 500 mm
- Max. table speed: 1,000 rpm
- Max. axial feed: 20,000 mm/min
- Max. radial feed: 12,000 mm/min
- Max. tangential feed: 20,000 mm/min

Electrical Values & Dimensions
- Total power consumption: 60 kVA
- Machine dimensions (L x W x H): 4,220 x 3,120 x 2,526 mm
- Filter unit dimensions (L x W): 3,490 x 2,250 mm
- Net weight approx.: 19,300 kg

Machine Configuration – VIPER 500 W
Base machine and Options
- VIPER 500 W base machine
- Preparation for internal grinding arms
- Internal grinding attachment V5 for straight or helical internal gears
- Measuring system for profile, lead, and pitch of external gears
- Measuring system for profile, lead, and pitch of internal gears V5
- Touch Trigger Phasing System
- Power supply with voltage drop compensation ESR
- 100-mm table adapter
- Preparation for hydraulic clamping devices
- Hydromechanical pull-rod clamping system
- Grinding oil conditioning system with band filter 100
- Fire extinguishing system
- Automatic work area door
- Cleaning system with spray gun
- Crane/hoisting unit integrated in enclosure
- Isolation transformer
- Voltage stabilizer and isolation transformer
- Signal light / signal tower

Software Packages
- Gear PRO software
- Software for grinding spline shafts
- Software for testing spline shafts
- BIAS control software for gear grinding
- CBN grinding wheel software
- ADI dresser process optimization
- DLC lifetime monitoring for dressing tools
- Flexible profile corrections for grinding operations

Consumables
- Endless filter belt
- Assembly/disassembly tool for filter belt 100
- Diamond dressing rolls
- CVD dressing roll D200 R1 for profile grinding
- Custom CVD dressing roll for generating grinding
- Grinding wheels
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- Grinding wheel D350 B60 for profile grinding
- Grinding wheel D350 B45 for profile grinding
- Profiled grinding wheel D350 B150 for generating grinding
- Spacer rings / intermediate disks
- 4 intermediate disks B100
- 22 intermediate disks B60
- 30 intermediate disks B45
- 37 intermediate disks B30

Additional Components
- Grinding wheel flange without intermediate disk
- Set of standard probes / measuring probes

Additional Options
- Warranty extension from 12 to 24 months
- Closed Loop 1.0 basic version
- Interface for external automation

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