Termoplastiskais aplikators

Bystronic TPA H

Bystronic
Model: ERMM180
Thermoplastic Applicator

Application Area
The thermoplastic applicator applies a thermoplastic material onto right-angled glass panes as part of a solar module production line. The material forms a seal with a second glass pane, which is applied in a subsequent production step. Feeding, application, and discharge of the panes occur on horizontally running belts/conveyors.

The thermoplastic applicator is a highly advanced machine that must meet numerous requirements with exceptional precision. Therefore, you should only process raw materials (glass, sealant) that meet the specifications listed on the following pages. This helps ensure high-quality and safe production.

Performance Data & Connection Values

- Maximum conveyor speed: 18 m/min
- Height of glass conveyor surface: 1100 mm
- Applied sealant bead height: 0.5 to 1.2 mm
- Maximum applied sealant bead width: 12.0 mm
- Required constant pneumatic inlet pressure: 6.5 to 8.0 bar
- Operating pneumatic pressure: 6.0 bar
- Compressed air consumption (normal operation): 10 NL/min
- Compressed air consumption (drum change): 500 NL/min
- Average energy consumption per hour: 10 kWh
- Working temperature for sealant: 110°C to 130°C

Ambient Conditions & Emissions

- Minimum ambient temperature: +15°C
- Maximum ambient temperature: +35°C
- Maximum relative humidity: 75 %
- Noise level: less than 70 dB(A)

Sealant Drum Requirements
- Design: Material drum with lid D18 according to DIN 6644 – with foot (F1) and smooth outer surface (smooth drum design)
- Capacity: 216 liters
- Internal diameter: 571.5 mm
- Height: 874 mm
- Minimum wall thickness: 1.25 mm

Processable Glass Panes
- Glass Type: Glass panes with a flat surface (float glass)
- Min./max. dimensions/geometries:
- Length: 1198 mm / 1200 mm
- Width: 498 mm / 600 mm
- Thickness: 1.8* mm / 5.0* mm
- Only thermoplastic sealants based on polyisobutylene (butyl) can be used. The material must be flowable within approx. 110°C–130°C and have a defined viscosity range.
- Only use materials which have proven effective in practice and are approved by both the material manufacturer and Bystronic for your intended application.

For detailed product descriptions as well as information on handling, storage, and disposal of the thermoplastic, please refer to the product information and safety data sheets provided by the manufacturers.

Portal Robot with Glass Conveyor – Dimensions
- Height x width x depth: 2800 x 1890 x 2735 mm
- Weight of portal robot: 850 kg
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- Weight of glass conveyor: 1400 kg

Drum Pump Dimensions
- Height x width x depth: 3320 x 1060 x 1200 mm
- Weight (without drum): 850 kg
- Weight (with drum): 1100 kg
- Height H (drum pump FP1): 4400 mm
- Height H (drum pump FP2): 4000 mm

Control Cabinet Dimensions
- Height x width x depth: 2200 x 1800 x 600 mm
- Weight: 450 kg

The applicator was used with butyl material.
Condition: Used
From test laboratory, as new, only a few operating hours for testing!
Scope of delivery: (see image)
(Specifications and technical details subject to change and correction!)
Further questions can be answered by phone.

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